Crumb rubber gathering: Tyre Stewardship Australia

Tyre Stewardship Australia hosted a workshop with stakeholders from across the whole supply chain, providing an update on the progress of crumb rubber uptake.

The circular economy is a long-discussed topic as multiple industries recognise the need to shift from the linear economy to one where products are kept in the supply chain for as long as possible.

While the term has been thrown around loosely from time to time, the roads sector is one that has been taking proactive action on material reuse for decades. Turning discussion into action, the Australian Asphalt Pavement Association (AAPA), which represents more than 500 members in the road construction sector, chose to embed this theme into its 18th conference.

Crumb rubber (CR) products are one of the best known and well tested areas that demonstrate the circular economy. CR modified binder has been used in Australia since the mid-70s, although its utilisation has been inconsistent and more common in spray sealing applications.

But in recent times, a more diverse use of CR in pavements has become commonplace through research and development funded by Tyre Stewardship Australia (TSA).

To get a sense of CR uptake, TSA sponsored a workshop at the AAPA Conference in Sydney in August.

The workshop was facilitated Joe Grobler from the Australian Road Research Board and included presentations from TSA Senior Strategy Manager Liam O’Keefe, Puma Bitumen’s Erik Denneman, Tyrecycle’s Clinton Habner and Fulton Hogan’s Darryl Byrne.

The presenters included stakeholders from each end of the supply chain of Australian tyre-derived product in the road sector, from bitumen supply to tyre recycling and road construction.

Mr Habner spoke on behalf of the challenges facing recycling industries that remanufacture end-of-life materials and the benefits that ongoing procurement of their product can provide to the sector.

Mr Denneman discussed the fact that increasing demand from CR binders is already impacting Puma Bitumen – one of Australia’s largest bitumen providers for asphalt products. According to Mr Denneman, we’re no longer waiting for the market to shift – it’s already moving. He also provided extensive technical analysis on trends in the industry.

Finally, Mr Byrne from Fulton Hogan spoke of the fact that as a contractor, he’s seen the benefits of CR binders in creating longer lasting pavements. He explained that the days of trials and demonstrations must give way to normalising use. Contractors are ready to provide the product, however, better manufacturing infrastructure that can accommodate CR and more cost competitive feedstock is required.

“We’ve got about 450,000 tonnes of tyre waste here in Australia. We use a small percentage of that, 10,000 tonnes in bitumen surfacing, [and] I think we can grow that quite rapidly over the coming years, with the aspiration within industry in various forms to get it to 35,000 tonnes per annum,” Mr Byrne said.

The panellists noted that an uplift in volume in CR is starting to occur in asphalt use as modern asphalt plants are able to produce wet mixed CR asphalts though vertical tanks with agitation.

Mr Byrne highlighted that an increase in CR consumption will require investment in equipment and new technology due to a limited number of producers on the market.

As the workshop arrived at the interactive component of the presentation, an audience of road owners/government, contractors, designers, binder suppliers, industry organisations and others were able to vote on a range of questions. More than 60 participants were involved in most questions with road owners/government making up around 40 per cent of the audience, followed by contractors and binder suppliers.

A majority of participants voted that performance drove their product selection followed by initial costs, whole-of-life costs, sustainability and policy. More than 80 per cent of participants are currently using CR, while the barriers stopping its increased uptake were attributed to a lack of infrastructure/supply, followed by a lack of specifications/guidelines and cost.

Around 63 per cent of participants believe adequate specifications/guidelines are not in place and around 40 per cent were unaware if their companies test CR for compliance with the specifications. Around 80 per cent of participants agreed sourcing local tyres was important to them.

Broadly speaking, the main barriers to increasing CR were noted to be cost, health and safety and performance.

Mr Byrne said that road agencies are increasingly changing their practices and predicts an increase in CR in other states and territories akin to how it has been used in Victoria.

One of the key discussion points was that CR has been used in Australia for more than 50 years and it was important all stakeholders stopped referring to these projects as “trials”. While VicRoads has been an industry leader in CR, a need to utilise more passenger tyres and shift the policy in government towards supporting local product manufacture was acknowledged.

In terms of modern specifications, the various states and territories each have their own specifications that support CR uptake and most require they be natural, synthetic and free from contaminants.

Mr O’Keefe said that the conversation reiterated that the industry is primed to provide the product to market, but it’s now the role of end users to “take up the challenge” and procure CR product in greater volume.

Related stories: 

27 tonnes of recycled rubber used on race track

A trial last year saw Equine Air paving product installed on 550 square meters of Pakenham Racing Club Tynong approach track.

The product was manufactured as part of a Tyre Stewardship and Flexiroc partnership, using over 3000 equivalent passenger units, or 27 tonnes of recycled rubber.

Results from the trail were positive with riders reporting less concussive force and reduced potential for horse industry.

The unique geotechnical profile design allows the product to be placed over problematic ground conditions and drain quickly after rainfall.

Tyre Stewardship Market Development Manager Liam O’Keefe said the product is one of many developments for the company, as it seeks to grow valuable markets for recycled tyre-derived material.

“Equine Air is one of a new generation of products in the paving and surfacing industry that not only deliver better on-site outcomes but also offer a major beneficial end-use of tyre-derived material.

“The work that Tyre Stewardship Australia, and our project partners, have been undertaking in this space is certain to deliver major practical and environmental dividends in the future,” he said.

Tyre Stewardship Australia’s other new products include new mixes of crumbed rubber asphalt, permeable paving and artificial playing surfaces.

Equine Air suites a wide range of applications such as synthetic fibre tracks, sand tracks, horse walks and mounting yards.

Tyre Stewardship Australia hopes the successful trial will influence other racing tracks to use the material, creating long-term potential for the use of rubber granulate.

Related stories:

Tyre pyrolysis and gasification report to inform industry

To inform the industry on the use of tyres in thermal processing plants, Tyre Stewardship Australia (TSA) has released a report into the effectiveness of both pyrolysis and gasification.

The Tyre Pyrolysis and Gasification Technologies – A brief Guide for Government and Industry report looks at the global history of operating plants and considers the economic and end-product market factors that are critical to the commercial viability of recycling technologies in the Australian market.

Related stories:

High temperature thermal processing can create oil, synthetic gas, carbon black and steel, while also providing a way of handling a waste stream that can have potential environmental or health problems if stockpiled.

TSA Market Development Manager Liam O’Keefe said the motivation of the guide was to provide the industry thought leadership on both emerging technologies as possible recycling solutions and to better inform government and businesses considering investment in such technologies.

“Obviously, TSA is interested in any technology that can sensitively recycle almost 100% of a waste tyre, but we must be aware of the prevailing market conditions, investment costs and competitive pressures that play a role in establishing the economic sustainability of such projects,” Mr O’Keefe said.

“We believe the guide, by providing a high level of consultation, analysis and technical and economic detail, will be an aid to decision making around proposed facilities.

“No one technology will meet the waste tyre environmental challenge on its own. The best result with such immense global resource recovery and management challenges usually comes from a combination of options, offering the flexibility to adjust to future conditions and developing market demands.”

The report can be downloaded here, with a full report on thermal tyre processing technologies by request from TSA.

Creating new value: Tyre Stewardship Australia

With a new authorisation from the competition regulator, Tyre Stewardship Australia is taking a fresh focus to the application of tyre-derived products, while increasing its networks with local government, fleet managers and car and tyre importers.

Read moreCreating new value: Tyre Stewardship Australia

X