Researchers at the University of New South Wales Sydney have developed a new microfactory to transform fashion into useful building products.
The Australia and New Zealand Recycling Platform (ANZRP) has announced plans to build the world’s first commercial e-waste plastic microfactory after receiving a $250,000 grant from Sustainability Victoria.
In partnership with UNSW SMaRT Centre and e-recycler TES, the microfactory will process up to 500,000 kilograms of waste plastic per year. This will be recovered from e-waste recycling and reformed into 3D printer filament for retail sale.
Worldwide demand for plastic 3D printer filament is estimated to triple during the next four years, reaching a value of more than USD$1,965.30 million by 2023.
With the upcoming e-waste ban in Victoria and growing restrictions on exports of mixed e-waste plastic, options to reduce the cost of recycling and keep these materials out of landfill are growing. The project aims to reform a waste stream (e-waste plastic) that’s currently shipped overseas for processing or sent to local landfill.
Warren Overton, CEO of ANZRP, said the e-waste plastic micro-factory is a truly circular economy approach that ensures materials are kept in productive use.
“We’re so pleased to be supporting Australian innovation from UNSW and TES that helps improve e-waste recycling,” Mr Overton said.
“As the volume of e-waste continues to increase, technologically advanced approaches such as microfactories will play a key role mitigating the impact of old televisions and computers.
“By working alongside industry and internationally recognised research hubs, ANZRP is committed to ensuring all e-waste is managed responsibly. This reduces environmental impact and creates employment.”
Victorian Environment Minister Lily D’Ambrosio said the grants will help develop a circular economy that maximises the reuse of materials and reduces the amount of waste that goes to landfill.
With construction due to start early 2019, the microfactory will be housed at the TES e-waste recycling facility in Somerton, Victoria. This portable factory has the potential to be moved and process recovered e-waste plastic in other areas.
“The microfactory has the potential to scale and accommodate the 6000 tonne plastic feedstock that is currently produced each year from the e-waste recycled through the TechCollect program,” Mr Overton said.
“We have taken the first step with a scalable solution that has guaranteed feedstock, strong environmental benefits, as well as economic benefits through the creation of employment opportunities in regional and metropolitan parts of Australia.”
Most Australians across all states and demographics believe the recyclables they put into their council bins are ending up in landfill, according to new research from the University of New South Wales (UNSW).
The series of surveys has also found that 49 per cent of people believe that green and eco-friendly efforts will not have an effect in their lifetime, with 63.8 per cent of those older than 65 seeing no benefits being realised.
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Key findings also report that 72.4 per cent of people would recycle more of the material if it was reliably recycled.
Confusion also surround which level of government is responsible for residential waste and recycling services, with some people thinking industry instead of government is responsible for waste management.
UNSW’s Centre for Sustainable Materials Research and Technology (SMaRT) Director Veena Sahajwalla said rising stockpiles and increasing use of landfill, in the absence of a coordinated government solution to a waste problem, had not been lost on consumers.
“Each council is fending for themselves right across Australia and while the meeting of federal and state environment ministers earlier this year made an important announcement about a new National Waste Policy stating that by 2025 all packaging will be re-usable, compostable or recyclable, we don’t have to wait another seven years for this decision to come into effect,” Dr Sahajwalla said.
“It is clear on this issue that people want action, and they want governments to invest and do something now.
“A number of councils and private business are interested in our technology but unless there are incentives in place, Australia will be slow to capitalise on the potential to lead the world in reforming our waste into something valuable and reusable.”
UNSW’s SMaRT Centre launched a demonstration e-waste microfactory in April, which is able to recover the components of discarded electronic items for use in high value products.
UNSW is also finalising a second demonstration microfactory, which converts glass, plastics and other waste materials into engineered stone products, which look and perform as well as marble and granite.
“Rather than export our rubbish overseas and to do more landfill for waste, the microfactory technology has the potential for us to export valuable materials and newly manufactured products instead,” Dr Sahajwalla said.
“Through the microfactory technology, we can enhance our economy and be part of the global supply chain by supplying more valuable materials around the world and stimulating manufacturing innovation in Australia.”
A world first microfactory capable of transforming components from e-waste which may reduce the amount sent to landfill has been launched at the University of New South Wales (UNSW).
The microfactory uses technology developed after extensive research at UNSW’s Centre for Sustainable Materials Research and Technology (SMaRT Centre) and is able to reduce the issue of e-waste from discarded phones and laptops causing environmental harm when sent to landfill.
NSW Minister for the Environment Gabrielle Upton said it was exciting to see new technological innovations that could transform waste management and recycling.
“I am very pleased to launch the UNSW e-waste microfactory today, a NSW home-grown solution to the waste challenges facing communities all over the world,” Ms Upton said.
“It is exciting to see innovations such as this prototype microfactory and the potential they have to reduce waste and provide a boost to both the waste management and manufacturing industries in NSW,” Ms Upton said.
The micro factory is able to operate on a site as small as 50 square metres and can be located at anywhere waste is stockpiled. It functions as a series of machines and devices that use technology to perform one or more functions in the reforming of waste products.
The UNSW microfactory is able to reform computers, mobile phones and printers, and has a number of modules for the process. The devices are first broken down, then a robot identifies useful parts, which sends them to a small furnace which transforms them into valuable resources using precise temperatures and processes developed by extensive research.
SMaRT Centre Director Professor Veena Sahajwalla said the e-waste microfactory was the first of a series of microfactories under development and in testing at UNSW that can also turn many types of consumer waste streams such as glass, plastic and timber into commercial materials and products.
An example of this is turning computer circuit boards into valuable metal allows such as copper and tine. Glass from devices can also be converted into micrometrical used in industrial grade ceramics and plastic filaments for 3D printing.
“Our e-waste microfactory and another under development for other consumer waste types offer a cost-effective solution to one of the greatest environmental challenges of our age, while delivering new job opportunities to our cities but importantly to our rural and regional areas, too,” Dr Sahajwalla said.
“Using our green manufacturing technologies, these microfactories can transform waste where it is stockpiled and created, enabling local businesses and communities to not only tackle local waste problems but to develop a commercial opportunity from the valuable materials that are created.”
Dr Sahajwalla said microfactories presented a solution to burning and burying waste items that contain materials which can be transformed into value-added substances and products to meet existing and new industry and consumer demands. This was a truly sustainable solution to our growing waste problem which also offers economic benefits available to local communities, she said.
“We have proven you can transform just about anything at the micro-level and transform waste streams into value-added products. For example, instead of looking at plastics as just a nuisance, we’ve shown scientifically that you can generate materials from that waste stream to create smart filaments for 3D printing,” she said.
“These microfactories can transform the manufacturing landscape, especially in remote locations where typically the logistics of having waste transported or processed are prohibitively expensive. This is especially beneficial for the island markets and the remote and regional regions of the country.”
The technology was developed with support from the Australian Research Council and is now in partnership with a number of businesses including e-waste recycler TES, mining manufacturer Moly-cop and spectacle company Dresden.
The SMaRT Centre is expanding its partnerships with industry, investors and local councils. The centre aims to commercialise and create incentives for the industry to use this technology and to encourage sustainable behaviours.