$20M for NSW AWT industry and councils affected by MWOO

Councils and the alternative waste treatment (AWT) industry can apply for $20 million in funding from the NSW Government to improve kerbside waste recycling.

According to Environment Minister Matt Kean, the funding is part of the state government’s $24 million AWT transition package, designed to help councils and industry achieve better food and organics waste separation and innovate how they recycle.

The funding follows the NSW EPA’s 2018 decision to restrict the use of mixed waste organics outputs (MWOO).

“It aims to support councils and the industry to plan and introduce separate food and organics waste services at the kerbside, making the most of the valuable resource that is household food and garden waste,” Mr Kean said.

“This is about the government supporting innovative, sustainable resource recovery of general waste that will be environmentally, socially and economically beneficial.”

Available funding includes $12.5 million via the Organics Collections grants program, $5 million in Local Council Transition grants and $2.51 million in Research and Development grants for new or alternative uses for general waste.

Local Government NSW President Linda Scott said councils want to work with the NSW and Federal Governments to save recycling, minimise waste and build a circular economy.

“This much-needed funding will assist councils and council-led AWT industries to help keep food and garden waste out of landfill – a goal that we share with Environment Minister Matt Kean to support our environment,” she said.

“I welcome this new NSW Government funding to support recycling in our communities, as only in partnership can we ensure we save recycling in NSW.”

The Organics Collections grants program aims help councils impacted by MWOO regulatory changes switch to garden only or food and garden organics collection services, with individual grants of up to $1.3 million.

A total of $16 million is available under this funding round, with an additional $3.5 million available to non-affected councils.

Similarly, Local Council Transition grants aim to support councils impacted by MWOO regulatory changes with a range of project options, including strategic planning, options assessment, community engagement, rolling out new organics collection services or improving their existing organics services.

Research and Development grants are designed to support initiatives to develop alternative end markets or new products for general waste, either to accelerate or enhance existing projects or fund new research and development.

An additional $3.75 million for processing infrastructure is scheduled to open for applications next month through the Organics Infrastructure Large and Small program.

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Melbourne opens waste and circular economy prize

The theme of this year’s City of Melbourne Open Innovation Competition is waste elimination and the circular economy, with a prize of $30,000 to be divided among the top three submissions.

Launched in February 2018, the Open Innovation Competition is the City of Melbourne’s annual challenge to solve a city issue.

With a different theme each year, the competition calls for innovators, entrepreneurs, students and community members to submit ideas to solve a challenge. Past themes include city accessibility and safe mobility.

From 21 May to 3 July, the city is inviting the community to propose solutions to eliminating excessive waste within the city.

“It is estimated that close to 800,000 tonnes of waste is created within the City of Melbourne boundary every year, some of which is recycled, most of which goes to landfill,” a City of Melbourne statement reads.

“As the city’s population and density increases and as mass consumption is a defining trait of our culture, we must find ways to engage industry and innovate our way towards zero waste along entire supply chains.”

This year’s problem statement is: how might we create a more transparent circular economy by better addressing and influencing the ways in which the whole supply chain can eliminate waste?

The city is looking for solutions that enhance the accessibility of information to producers, industry, logistics, wholesale, traders and consumers.

“The goal is to educate these groups about the current waste supply chain and increase understanding of the role everyone plays in creating and completely eliminating waste,” the statement reads.

“We are also looking for proactive circular economy solutions that ensure the people and places of Melbourne play an active role in eliminating waste going to landfill.”

The city is encouraging participants to incorporate data and emerging technology into addressing one or more opportunity areas: C&D, C&I and household waste and circular economy solutions that address social equity.

In 2019, the City of Melbourne launched its Waste and Resource Recovery Strategy 2030, outlining a vision to turn Melbourne into a “zero-waste city”.

“The strategy clearly identifies reducing the production of waste as the most important priority as it reduces the need for recycling and recovering,” the statement reads.

“But it is not only high level changes at a city level, but also individualised behaviour change, that are recognised as key to achieving this. This is where we need your help.”

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Entries open for Premier’s Sustainability Awards

Entries are now open for the Premier’s Sustainability Awards 2020 – a program of 11 categories that rewards outstanding achievements by Victorians leading the way in sustainable innovation and practices across all sectors within the state.

Entering their 18th year, the 2020 awards will be judged by a panel of climate change, science and research experts who assess applicants’ answers to five key questions.

Sustainability Victoria CEO Claire Ferres Miles said the awards play a critical role in recognising cutting-edge research, industry innovation, community connections and partnerships.

“The Premier’s Sustainability Awards are an opportunity to acknowledge and celebrate outstanding Victorian businesses and individuals who have taken action to transition Victoria to a circular and climate resilient economy,” Ms Ferres Miles said.

“I encourage organisations and individuals in metropolitan and regional Victoria to consider submitting entries for the awards. This year, the application process has been streamlined to be quick and simple to complete.”

Last year’s awards program saw a record number of submissions. Winning entries included an e-waste recycling social enterprise, quality asphalt built from recycled materials and a hospital food waste initiative that collects surplus patient meals for processing and redistribution.

“Finalists take great pride to be recognised for their strategic foresight and hard work by sustainability leaders, sector peers, local communities and customers,” Ms Ferres Miles added.

“Winners tell us they benefit greatly from the increased exposure of their economic, social and environmental efforts in their business operations. The awards are a win-win for the state of Victoria.”

Entries for the 2020 awards close on Monday 20 July at 5pm.

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Researchers develop rubber made from industrial waste

Researchers at Flinders University in South Australia have developed a new kind of rubber and catalyst that together can be used with low energy consumption to make flexible, repairable, sustainable objects – including car tyres.

The new rubber material, made from industrial waste products such as sulfur, canola cooking oil and dicyclopentadiene (DCPD) from petroleum refining, can be repaired and returned to its original strength in minutes – even at room temperature – with an amine catalyst.

According to Flinders University Associate Professor Justin Chalker, the new type of rubber can also be recycled.

“This study reveals a new concept in the repair, adhesion and recycling of sustainable rubber,” he said.

“It is exciting to see how the underlying chemistry of these materials has such wide potential in recycling, next-generation adhesives and additive manufacturing.”

Researchers from the Chalker Lab at the Flinders University Institute for Nanoscale Science and Technology, with University of Liverpool and University of Western Australia colleagues, say the new rubber can be used as a “latent adhesive”.

“The rubber bonds to itself when the amine catalyst is applied to the surface. The adhesion is stronger than many commercial glues,” University of Liverpool researcher Tom Hasell said.

“The polymer is also resistant to water and corrosion.”

The research findings were published this month in international journal Chemical Science.

Flinders University lead author Sam Tonkin said rubber bricks made out of the polymer can be chemically joined by applying the catalyst.

“In some cases, the amine catalyst causes the rubber to bond in just minutes, and it can be done at room temperature,” he said.

“The rubber can also be used as a latent adhesive, where it bonds to the surface of another piece of rubber when the amine catalyst is applied. Basically the rubber is not ‘sticky’ until the catalyst is applied.”

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SA Council to trial ‘call and collect’ bulky waste

Residents in the City of Mount Gambier in South Australia will have the option to pick up kerbside bulky waste via a ‘call and collect’ system.

The City of Mount Gambier will trial a kerbside bulky waste collection over a six month period from 1 July 2020.

Each residential property will be eligible for one pick up of up to two cubic metres of bulky waste via a ‘call and collect’ system, part of the council’s initiative towards supporting residents during COVID-19.

The service is proposed to have cost implications of up to $200,000 over the trial period with resources allocated via the ‘Our City, Our Response’ COVID-19 strategy, which will seek to employ locals who are experiencing unemployment as a result of the pandemic.

Mayor Lynette Martin OAM said hard waste has been an issue for some time in the city.

“Council often receive feedback requesting a service of this type, so this presents an ideal time to test the service provision in a measured way,” she said.

“It is hoped that the trial will test if hard waste collection will be a suitable option long term to ensure that items are separated correctly to maximise recycling and reuse, and minimise waste to landfill.”

Conditions will apply to the service in terms of the types of waste that will be accepted with an aim to reduce waste to landfill and encourage responsible disposal of household items.

Aaron Izzard, City of Mount Gambier Environmental Sustainability Officer, said since the establishment of the ReUse Market, residents have had the option to dispose of good quality items for free at the Waste Transfer Station, however there are many residents who are unable to transport these goods.

Izzard said the overall goal is to ease the burden of cost and transport for disposing items, whilst also reducing illegal dumping.

“Examples of items that could be accepted include televisions, furniture, white goods and material offcuts such as timber, iron etc, while those that would be considered unacceptable include asbestos and other hazardous waste, car batteries, shoes and clothing, gas bottles and tyres and car parts to name a few,” he said.

Elected Members endorsed the ‘by-appointment’ waste option at Council May meeting on Tuesday May 19.

Further information about how residents can access the service will be released by Council in the coming weeks.

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Supercharging organics: AORA

By ramping up organics recycling, the industry stands to create an additional $1.7 billion in revenue and save 3.2 million tonnes of greenhouse gases, according to a new report commissioned by AORA. 

A third of the planet’s land is severely degraded and fertile soil is being lost at a figure of around 24 billion tonnes per year, according to a United Nations-supported study in 2017.

Since the release of that report, Australia has faced one of the most catastrophic bushfires preceded by the hottest and driest conditions in its history.

But despite the global and local challenges, putting more organics to soils offers unprecedented potential to improve soil health and protect the climate.

“The greatest national security risk we face is our capacity to produce food. If you look at our core strength through the current COVID-19 crisis, as a nation, our agriculture industry can produce as much as three times the food as the population,” says Peter Olah, National Executive Officer at AORA.

“Add the fact that we have degradation of soils susceptible to drought, what we need to be switching to is a program that doesn’t deal with soil quality in a reactive manner, but rather part of the long-term national objective.

If we do that, we can use organics during droughts and bushfires to actually supercharge the soils.”

Nick Behrens, Director of the Australian Economic Advocacy Solutions (AEAS), was recently commissioned by the AORA to undertake an investigation into the economic impact of the organics recycling industry.

The investigation not only provides a clear picture of how the industry is faring nationally economically and environmentally, but also in each state and territory.

It will help inform AORA’s upcoming national policy document which will lay out policy priorities for the next 20 years.

The report highlights that each year, the organics recycling industry processed around 7.5 million tonnes of waste to produce valuable product for further use across the Australian economy.

It highlights AORA in 2018-19 recycled 7.5 million tonnes of organic material while providing a collective industry turnover of $2 billion.

The result was a 1.4 per cent increase on the previous financial year. Across the decade, organics recycling has grown on average 3.4 per cent each year. This is against an average population growth rate over the same period of 1.4 per cent.

Importantly, the report shows that industry not only employs almost 5000 Australians, but provides $1.9 billion in benefit across the supply chain.

Peter says the report provides an important baseline to inform future policy discussions with stakeholders and governments.

“In the next six to 12 months we’re going to be talking about significant changes, including policies that look 20 years into the future and some hard targets for the industry and government,” Peter says.

The total estimated greenhouse gas savings from organics recycling in Australia was around 3.8 million tonnes of CO2 in 2018-19.

The noticeably higher growth rate for organic recycling is driven by population and economic growth.

This is also a reflection of technological change, access to recycling markets, local government collection charges and federal and state government waste and carbon reduction policies.

NSW accounts for the largest tonnes of organic material being recycled in Australia with 2.8 million tonnes. Victoria is next at 1.5 million tonnes, followed by South Australia – a leader on a per head of population basis – at 1.3 million tonnes.

In terms of organic recycling rates, SA leads the nation at 79 per cent, followed by ACT at 68 per cent, NSW at 57 per cent and Victoria at 50 per cent.

“There’s no question it’s easier to operate in some states than others and the figures show that pretty starkly,” Peter says.

“The reasons for that are pretty clear. In SA you’ve had a state government which has consistently crossed party lines for around 30 years and created an environment where there’s certainty. The result of that is a highly developed sector achieving extraordinary results.”

One of the key talking points from the report is the modelling of increasing current organic rates nationally to 70, 80, 90 and 95 per cent.

At 70 per cent, organics recycling businesses would generate an extra $771 million in sales. This would save an additional 1.5 million in greenhouse gas emissions.

Ramping it up to 95 per cent would create $1.7 billion in additional revenue and provide $1.6 billion in supply chain opportunity.

An extra 3.2 million tonnes of greenhouse gas emissions would be saved, which is the equivalent of taking 741,524 cars off the road.

“These scenarios are vital because they prove the benefits are substantial. It also provides a framework for what we need to do as an industry and what government needs to do in collaboration with us to allow those targets to be met,” Peter says.

“The hindrance to achieving more at the moment is the capacity of the industry to scale up, and the problems there are largely around the capacity for certainty in both supply and demand, but also in terms of approvals.”

However, in spite of this, Peter highlights the good news is that the demand for quality output is there and the industry is capable and ready to upscale to process it.

“Guaranteeing the quality, reliability and security of input will ensure we can reach the 90 to 95 per cent target laid out in the report,” Peter says.

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Melting the polystyrene problem: Ecycle Solutions

Chris Tangey of Ecycle Solutions details a hot melt solution to the accelerating problem of expanded polystyrene.

While demand for expanded polystyrene (EPS) is growing rapidly, recycling rates are still relatively low. On average, Australia consumes 47,000 tonnes of EPS a year, with a recovery rate of 29 per cent, according to the 2018 National Waste Report.

According to Chris Tangey, Ecycle Solutions General Manager, businesses and councils across Australia need to begin taking responsibility and drive the push towards increased EPS recovery rates.

“The volume of EPS waste entering landfill is a grave concern for Australians, as it increases each year alongside the consumption of packaged goods,” he says.

“Now is the time for businesses and councils to invest in EPS recycling and use their social conscious to push Australia towards a circular economy.”

While EPS cannot be collected via standard kerbside systems, Chris adds that businesses and councils can efficiently recycle their EPS waste through Ecycle Solutions’ collection and recovery service.

As an inert material, EPS doesn’t rot or attract pests. Added to that is its strength and lightweight nature, making EPS a versatile and popular building product.

Applications include insulated panel systems for walls, roofs and floors, as well as facades for domestic and commercial buildings.

Additionally, as it’s lightweight, Chris says EPS is an economical packaging material.

“It offers excellent protection and insulation, making it ideal for the storage and transport of fragile and expensive items, especially electronic goods,” Chris says.

As construction and packaging consumption rates continue to rise country over, it’s safe to suggest the volume of EPS waste generation will rise right alongside them.

This, Chris suggests, is in spite of the government and public push to ban single-use plastics.

“EPS is a growing concern for many businesses, as the volume of EPS waste increases each year. Additionally, reducing EPS to landfill is now a priority concern for local councils and governments – as the Australian Packaging Covenant Organisation aims to reduce packaging waste from landfill by 2025,” Chris says.

As the General Manager of Ecycle Solutions, an innovative nationwide EPS and e-waste recycling provider, Chris says he is well placed to highlight the problems that arise when EPS enters landfill.

“Once in landfill, EPS takes more than 700 years to break down, which places significant strain on our already limited landfill space,” he says.

“EPS, which can be recycled and used to remanufacture new products, is taking up space that should be reserved for waste that can’t be recycled or has no other use. It’s a totally avoidable future cost.”

To help businesses sustainably manage their EPS waste, Ecycle Solutions run a reverse logistics pick-up program.

For just $25 dollars a bag, businesses can have their loose EPS picked up and sent to an Ecycle Solutions depot for recovery.

“It’s often said that EPS recycling is too challenging, but really the only difficulty is in the logistics. If you have to send trucks out for the sole purpose of collecting EPS, it becomes uneconomical.

“This is where we have the advantage,” Chris says.

As a wholly owned subsidiary of QLS Group, a transport and logistics operator, Ecycle Solutions has access to trucks driving around the country at all times.

Chris says this means Ecycle Solutions can avoid the added economic and environmental costs sometimes associated with collections.

When organisations engage Ecycle Solutions for EPS recycling they are provided with a two cubic metre bulk bag and frame.

“The bag stands up nice and rigid, so it’s easy for clients to just throw their loose EPS in as needed. When the bag is full, they let us know and a truck comes to pick it up. It’s a simple process,” Chris says.

“Once the material arrives at one of our depots in Melbourne, Sydney, Brisbane or Perth, we run it though heat extruders that perform a hot melt process.”

The process reduces the material down to two per cent of its original volume.

From there, the material is packed into containers and sent overseas, where it is manufactured into products ranging from picture frames to skirting boards and outdoor furniture.

“Products made from recycled EPS waste maintain their durability and have made EPS a great product for the circular economy,” Chris says.

“With no viable replacement for EPS packaging in sight, businesses must begin doing their part to reduce the environmental strain caused by EPS waste.”

While Chris highlights the simplicity of Ecycle Solutions’ process, he notes that Australia’s EPS recycling rate isn’t where it should be.

“The difficulty is that a lot of these things aren’t a priority for businesses, but EPS is not going away. It’s more than likely going to increase because it has great properties as a product,” Chris says.

Although lightweight, Chris says bulky EPS takes up significant space in bins and skips, meaning true disposal costs are often hidden in a company’s general waste.

“Our collection program offers a simple yet sustainable solution for EPS waste removal and recycling. For businesses with large volumes of EPS waste, we can deliver long-term cost savings, while significantly reducing environmental footprints,” he says.

“We recycle enough loose EPS to fill the MCG each year, which illustrates the scope of our operations. But we’d love to do more, and we certainly have the capacity.”

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New purpose for waste from Australian wineries

An Australian research project has found the clean and green leftovers from wineries can be transformed into tomorrow’s nutraceutical ingredients and sold as health supplements on pharmacy shelves. 

Led by Swinburne, Swisse Wellness and the Fight Food Waste Cooperative Research Centre (CRC), the project is working to transform surplus Australian fruit and vegetables, such as grape skins and seeds sourced from wineries across Victoria, into nutraceutical ingredients.

Leftover waste from the wine production in the growing region of Yarra Valley and the Mornington and Bellarine Peninsulas are being recycled into ingredients to formulate potential Swisse vitamin supplements.

Dr Steven Lapidge, CEO of the Fight Food Waste CRC, said that this project has always been the “low-hanging fruit” of industry waste transformation, however it is not a simple project and it will only be delivered through collaboration.

“Through investing in research and development we will deliver new high-value commercial opportunities for the participants of this project while at the same time fighting food waste in Australia,” he said.

Swinburne is the research partner for this project, with their involvement led by Professor Enzo Palombo. 

The professor is aiming to utilise 250 tonnes of Victorian grape marc from this vintage in the production of grape seed extract for Swisse.

“We’ve done laboratory validation, technical feasibility and yield optimisation, therefore the next stage of commercialisation is establishing a pilot plant capable of producing the required quantity and purity of grape seed extract for Swisse,” he said.

Palombo said the work from this research project will produce wine waste into fully traceable Australian grape seed extract for supplement use. 

Justin Howden, Group Head of Global Government Affairs and Industry Development, said that this project will enable Swisse to source their grape seed extract locally for the 2020 vintage to go into the Asian Market as a premium product.

“This is a great opportunity for Swisse, the grape seed extract will be from the seeds leftover from the wine production in the growing region of Yarra Valley and the Mornington and Bellarine Peninsulas,” he said.

“Using the grape marc in our premium products is a highly sought-after ingredient in the Australian nutraceutical industry with health benefits including collagen formation, skin health, and antioxidant activity.”

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Waste without wheels: Wastech Engineering

Wastech Engineering’s Neil Bone details the companies multi-pronged approach to innovation in the waste transport space.

With over 27 years’ experience providing transport solutions to the waste and resource recovery sector, Wastech Engineering is committed to solving customer’s problems now more than ever.

Neil Bone, Wastech Engineering Managing Director, says while the current global climate poses a number of challenges, it’s imperative for the waste industry to remain strong and forward focused.

Highlighting the United Nation’s recent call for global governments to recognise waste as an essential service, Neil says Wastech are poised to support sector growth with high-quality and efficient waste transport solutions.      

According to Neil, Wastech’s Flexus Balasystem is a streamlined, next-generation approach to waste transport. This is, he adds, despite its lack of wheels or “vehicle” capabilities.

The Flexus Balasystem, which functions like a satellite hub or transfer station, is a complete heavy-duty system for bailing, storing and transporting compressed waste in round bales.

With a processing capacity of up to 30 tonnes per hour, the Flexus unit has a helicopter-style wrapping component, with bale ejection at either side of the machine.

“Finished bales are ejected onto a bale conveyor that holds up to three finished bales at once. These can then be loaded onto standard road and rail trailers for transfer,” Neil says.

“By compressing material before it’s transported, operators stand to save significant time, reduced emissions and increased payloads, with the level of material transported in a single trip multiplied significantly.”   

As an all in one system, Neil says the Flexus is cost effective, with a single machine fulfilling all required tasked along the chain. Flexus has a small footprint and low civil costs, with compacted and wrapped bales sealed in modular cells that can be stored on site.

This, Neil says, provides operator flexibility by allowing transport out of peak traffic times.

“Standard road and rail trailers can be used to keep logistics cost down, which eliminates the risk of trailer downtime and provides a competitive logistics environment with low operating expenses. Furthermore, as bales can be transported using any kind of trailer, back freight can be easily sourced.

“Since the waste is baled, the trailer remains clean and freight can be brought back to the hub,” Neil says.

The system is available in three different models and is suitable for a variety of waste types including municipal solid waste, solid recovered fuel and recyclables.

“All of our Flexus bailing systems are tough and high-powered, providing clients many years of reliable service,” Neil says.

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Gates Poly Chain Synchronous Belts Boost Efficiency of Paper Recycling Operation

When it comes to paper and cardboard recycling, Australia is relatively well-positioned globally. The National Waste Report 2018 shows that about 60 per cent of Australia’s paper and cardboard waste is recycled, with other estimates putting the figure as high as 87 per cent.

All paper or cardboard recycling processes often begin by shredding the raw material in an industrial shredder – also known as a mulcher – before moving on to pulping, de-inking, drying and rolling of new paper.

Overloading or feeding wet cardboards into a mulcher can send shock loads to the machine, resulting in the drive not performing to its optimum capacity.

This was the case with an operator using a 250-horsepower mulcher – their existing v-belts tended to slip under the severe load conditions, which eventually caused the belts to fail prior to their required service lives.

The CBC engineering team, after studying the issue, recommended replacing the existing v-belts with new Gates Poly Chain synchronous belts to allow the mulcher to operate at its desired capacity.

Since synchronous belts rely on tooth grip and not on slip (as is the case with v-belts), the drive system also needed to be replaced. The CBC team proposed using 56-tooth and 112-tooth driven sprockets to replace the existing drive system of the paper and cardboard mulcher.

Steve Hittmann, CBC Australia’s National Product Manager for Mechanical Drives, says the solution enabled the plant operators to run the mulcher to desired capacity, without requiring any maintenance in the 18 months that followed their installation.

“The Gates Poly Chain GT Carbon belt gave the site the ability to operate the mulcher at their desired level of severe shock loads. The belts have been working without any slip under high load conditions, resulting in maintenance-free and higher capacity operations,” says Hittmann.

Poly Chain is a polyurethane belt that replaces traditional roller chain applications for power transmission. It uses carbon fibre tensile cords to provide an increased power carrying capacity and extended flex fatigue life, helping it withstand shocks, surge loading and heavy abrasion.

In addition, Hittmann says the Gates Poly Chain synchronous belts offer energy saving benefits when replacing v-belts, older synchronous belts and chain drives.

“Since v-belts have thicker cross sections than synchronous belts, they need more energy to bend around sheaves. Gates Poly Chain synchronous belts offer up to 5 per cent energy savings over v-belts,” he explains.

Synchronous belts are toothed and require the installation of mating grooved sprockets. These belts maintain their efficiency over a wide load range. In applications where v-belts lose their efficiency at high torque due to increased slippage, synchronous belts can offer a better solution.

“The Gates Poly Chain synchronous belts require minimal maintenance and re-tensioning and run slip-free,” says Hittmann.

Poly Chain GT Carbon belts operate on Poly Chain GT sprockets and do not require any adaptation of existing GT applications.

Gates distributes its power transmission products through CBC and the two companies work closely to support the Australian market with their technical expertise. CBC operates more than 35 branches across Australia, with each branch employing experienced product managers and engineering support teams to provide everything from design, installation and fitment.

If recycling plant owners wish to re-design their plants to reduce downtime and increase their efficiency, they can contact the CBC support team, who will conduct a thorough survey to come up with the best solutions. They also offer training for maintenance staff if necessary, according to Hittmann.

“Gates and CBC have had a strong relationship going back to the early 90s and have both grown in that period,” he says.

“The combined expertise of CBC and Gates specialists ensures that customers get the best belts and drives solutions for their plants.”

Read more articles like this at: www.lets-roll.com.au

                       

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