Applied Machinery’s GENOX Tyre Recycling System is a fully integrated recycling line designed to simplify the heavy-duty process of rubber extraction.
The system uses M and X-Series Pre-Shredders as powerful first stage size reducers, that are capable of processing whole car, truck and off-the-road tyres down into approximately 50-30 millimetres shreds.
Next, material passes through a recirculation system that combines conveyors and disc screening units, before being transported to the Heavy Duty Rasper for secondary size reduction.
S-Series Heavy Duty Raspers with serrated edge biades work to aggressively process the material.
Overband magnets mounted above conveyor belts or vibratory feeders efficiently remove liberated steel wire from the rubber crumb, with high strength, rare earth magnetic elements ensuring effective separation.
The system’s GXE-Series Granulators are ideal for the third stage reduction of rubber crumbs into high quality granules.
Rubber granules from the fine granulation stage can be classified by size into different product streams, with oversized material then recirculated back to the granulators for further size reduction.
The fine granulation system is equipped with a special rotor designed for tyre rubber size reduction.
It provides maximum throughput, while minimising the amount of fines created. The machine is also optimised for low operational and wear costs.
Finally, a Zig-Zag separation system removes remaining textiles from the rubber granulate, with a motorised magnetic drum available to remove tramp metal fines and ensure a high-quality product.
A control panel is supplied to provide full automation of the recycling system, with the option of touch screen displays to provide ease of access for system programming, maintenance and inspection.
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