Aptella’s Carlson Landfill Grade technology reshapes waste processes

Aptella technology

Aptella has transformed the way construction and demolition materials are managed with its Carlson Landfill Grade technology.

The construction industry is in a constant state of evolution, driven by the need for increased efficiency, safety, and compliance with environmental regulations.

One of the most significant advancements in this sector over the past decade is the Carlson Landfill Grade technology, says Ryan Simmonds, a Manager in Mining and Landfill technology with automation and positioning specialist Aptella.

Aptella has rolled out the technology across Australia, New Zealand, and Southeast Asia. Ryan says that as it becomes more established, it promises to reshape waste management practices, ensuring projects are completed with enhanced productivity and regulatory compliance.

Initially developed in the United States, the technology originated from a need to streamline grading and landfilling processes. It evolved over the years, adapting to the specific needs of various industries.

Today, it combines advanced software and hardware solutions, including precision Global Positioning System [GPS] antennas, UHF radio, in-cab display and 3D modelling, to provide accurate and efficient grading services.

The technology has been rigorously tested overseas, establishing a proven track record of reliability and effectiveness.

Its successful implementation in numerous projects worldwide has paved the way for its introduction in the Asia-Pacific region, where the construction landscape is rapidly evolving.

Customer care

Aptella, the exclusive distributor of Carlson Landfill Grade technology in Australia, New Zealand, and Southeast Asia, not only sells the equipment but also prioritises customer support through extensive training programs. Aptella’s commitment to assisting clients ensures that they fully understand the capabilities of the technology and can integrate it effectively into their operations.

Ryan says this hands-on approach fosters a culture of safety and productivity, as users become adept at using the system to its fullest potential.

“At the moment we’re supporting the operation of this technology out of about 40 major landfill sites across our region. We’re supplying to some of the largest waste management companies in our region, such as Cleanaway, BMI Resource Recovery, Veolia Waste Management and Summerhill Waste Management Group.

“We’re excited to deliver this technology to these companies who are really committed to a sustainable future in this industry.”

He says the Carlson Landfill Grade technology offers a multitude of benefits for the construction industry, including enhancing productivity by reducing the time required for grading tasks.

Traditional grading methods often lead to costly rework due to errors or miscalculations. In contrast, the precision of Carlson’s technology minimises these risks, allowing projects to stay on schedule and within budget.

Denzil Khan, the Product Manager for Mining at Aptella, says the technology plays a crucial role in ensuring compliance with Environment Protection Authority (EPA) guidelines.

By providing real-time data and accurate grading capabilities, it helps construction teams adhere to regulatory standards without the need for time-consuming revisions.

Denzil says there’s a major cost for companies if things aren’t done right the first time.

“The technology ensures that everyone has visibility – from operators, supervisors, through to engineers. Everyone has that visibility on how they are building and progressing towards the end target,” he says.

“And if they realise early on that they’re not tracking as they should be tracking, then they can make changes and adjustments before it’s too late. That can only happen when everyone has the same information in one central location.”

He says this alignment with environmental protocols improves project efficiency and enhances a company’s reputation for sustainability.

The new Carlson control box which is used across landfill sites.

Safety first

In addition to these operational advantages, Carlson Landfill Grade technology also enhances worker safety.

With its intuitive interface and detailed modelling capabilities, workers can better understand site conditions and avoid potential hazards. This proactive approach to safety mitigates risks, ensuring a safer work environment.

Ryan says customers are also benefiting from the technology which gives them real-time feedback.

“It’s telling the operator all about their cut-fills in real-time – so where a site is under or over compacted,” he says.

“It directly tells the operator where they need to put more rubbish or where they need to squash rubbish or adjust things, instantly.”

Brad Wood, the Operations Manager at Summerhill landfill in New South Wales, says using the technology enables his workers to compact more waste into the same space.

“By using Carlson you know that you are fully compacted at the end of each day, which means we are maximising airspace and prolonging the life of the landfill,” he says.

Ryan says that as the construction landscape continues to evolve in response to global challenges, technologies such as Carlson Landfill Grade will play a role in shaping the industry’s future.

The increasing emphasis on sustainability, efficiency, and safety underscores the necessity for innovative solutions that can meet these demands and enable the industry to continue to thrive and evolve.

“By facilitating compliance with regulations and enhancing productivity, Carlson Landfill Grade technology not only supports immediate project goals but also ensures the long-term viability of construction practices in an evolving environment,” Ryan says.

As Aptella continues to support the rollout of this technology across the Asia-Pacific region, Ryan says it is poised to be a cornerstone in the industry’s progression, fostering growth and resilience in the face of new challenges.

Khan adds that having the technology originate in North America means it’s been tried and tested.

“The Carlson product is the industry leader in this space,” he says. “The hardware and software behind this product have their roots in the mining industry as well, which again, gives it another level of ruggedness and robustness that really suits these conditions on sites.

“We’re thrilled to be exclusively distributing this product across our region. Aptella is here to cover off everything a customer needs from sales, installation, commissioning and after sales support.

“Carlson Landfill Grade technology will continue playing a role in driving the industry forward and laying the foundation for a long and sustainable future.”

For more information, visit: www.aptella.com

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