Brentwood is one of Australia’s ‘go-to’s for recycling and waste processing machinery.
With almost half a century of expertise, Brentwood produces everything from one-off machines to turnkey plant solutions, but the manufacture of heavy-duty industrial shredders is central to the business’s success.
Graham Badman, Brentwood Managing Director says sustainability is imperative in today’s economic climate and Brentwood is dedicated to delivering an effective, commercial solution for businesses across Australia and New Zealand. He says the company’s industrial shredders go beyond the recycling industry and can be used in applications such as security paper shredding, meat processing, timber, plastics and metals.
“Over the years, we have developed the knowledge and the ability to service machines and provide spare parts – rather than replacing whole systems,” Graham says. “We build machines that last for decades. This clear differentiator has been welcomed by the market as it ensures a long service life and significant cost savings.”
Naturally, a high-quality gearbox is needed to power up these robust shredders. Graham says the company turned to Bonfiglioli 30 years ago.
“We value relationships, service and quality over price. You need a supplier who can walk the journey with you.”
Bonfiglioli supplies planetary gearboxes with free-issue motors for large shredders as well as worm gearmotors for small shredders. The Bonfiglioli brand can also be found in Brentwood’s trommel screens.
“Designed with the recycling industry in mind, it is used to separate small materials from large materials. The steel drums are up to 12 metres long and 2.5 metres in diameter and contain small holes which are used to separate the material,” Graham says.
Heavy-duty conveyors known as apron feeders are also fitted with Bonfiglioli’s gearboxes and Brentwood builds conveyors for its plants using Bonfiglioli’s worm and A-series drives.
Graham says that the relationship was initially formed out of necessity.
“Our previous supplier of shredder gearboxes was closing down, so we started incorporating Bonfiglioli’s planetary gearboxes. At this stage, we worked with Bonfiglioli through a distributor.”
While this went to plan, there were limitations to the initial design. Harry Singh, NSW Sales Manager for Bonfiglioli says that initially, the company made use of a spline output shaft which meant that Brentwood’s shredders had to be changed to accommodate the gearbox.
“However, in 2015, we formalised a direct partnership with Brentwood which ensured direct access to the customer and enhanced flexibility in our approach,” Harry says. “Direct access to the customer allowed us to better understand their needs and be flexible in our design and service approach. Our teams worked together to come up with the updated design that Brentwood currently uses.”
Bonfiglioli has come a far way since its inception in Australia. Today it offers a team centre where local engineers can design a product for a local customer and their international counterparts can then tweak and make the customised product to order.
“The manufacturing of special products has come a far way over the past five years,” Harry says. “Today we can easily, quickly, and simply design, copy a design or make modifications before casting and machining.
“Brentwood is a unique business, and we are learning from them. Seeing our products on a top-quality machine is the best feeling one could experience.”
Charles Wang, NSW Sales Engineer for Bonfiglioli plays an integral role on the Brentwood account and says that its team spent 18 months improving response times and ironing out any issues. “Brentwood strives for perfection as the market leader and we continuously work to improve our service levels, help solve problems and run test data to support them,” he says.