A new development hub is set to accelerate recycling technology, reduce research and development from years to months and offer vital pre-investment material testing.
Fornnax Technology has taken a giant step toward its long-term vision of becoming a global leader in recycling solutions by 2030.
The industrial shredder manufacturer has unveiled one of the world’s largest new product development centres and demonstration plants, spread across a 12-acre facility located about 30 kilometres from the key western Indian port of Kandla in Gujarat.
The demonstration plant will serve as a hub for new product development, specifically designed to meet evolving application demands. Fornnax plans to use the facility to upgrade its existing line of shredders and granulators by increasing their capacity, improving energy efficiency, and reducing downtime.
Jignesh Kundaria, Director and Chief Executive Officer of Fornnax, says innovation in product development is the key to the company’s bid to become a global leader.
“With this new facility, we now have the speed, flexibility, and controlled environment to design, test, and validate new technologies in just six to eight months, something that would take four to five years at a customer site,” he says.
“Each machine will undergo validation according to global standards, with every critical part and assembly rigorously tested under Engineering Build (EB) and Manufacturing Build (MB) protocols.”
Gate Review Methodology
Fornnax’s New Product Development (NPD) framework is based on a Gate Review Process that ensures precision at every stage.
The process begins with market research and ideation led by the sales and marketing team, followed by a strategic review from the leadership team.
The design team then creates detailed designs, which are reviewed by the manufacturing, service, and safety teams before final approval.
During the validation phase a functional prototype is constructed and rigorously tested for six to eight months before the design is optimised for large-scale production.
Customer demonstration
A key feature of the new facility is its open-door policy for customers. Clients who are unsure about which equipment suits their specific needs can bring their materials to the centre to observe performance across multiple machines and operating conditions.
Jignesh says this approach provides a risk-free, real-world testing environment that empowers customers to make informed investment decisions.
The centre will also support in-depth research for emerging recycling applications such as e-waste, cables, lithium-ion batteries, and other miscellaneous applications.
The engineering and research and development (R&D) teams will conduct feasibility studies and performance tests to design tailored solutions for new or unfamiliar materials.
“This agility reinforces Fornnax’s position as a solutions-driven technology provider capable of tackling complex recycling challenges,” says Jignesh.
Pioneering future solutions
Beyond its technological advancements, the new facility also houses an original equipment manufacturer (OEM) training centre for developing skilled operators and maintenance engineers for existing and future customers.
Upon completion of the training module, trainees will be deployed at Fornnax’s customer base to gain valuable experience in assembly, disassembly, and grinding operations. These engineers will be trained as a sales support team to gain adequate on-the-job training for post-course placement.
Additionally, Fornnax will deliver comprehensive corporate training to domestic and international clients, empowering them to operate plants with optimal efficiency, expert troubleshooting capabilities, and effective maintenance practices for seamless integration and maximum productivity.
Looking ahead, Fornnax plans to scale its offerings and capture a larger share of the global market by focusing on high-demand verticals such as tyre, municipal solid waste, e-waste, cable, and aluminium recycling, along with new application areas such as auto shredder residue (ASR), lithium-Ion batteries, and more.
Jignesh says that by integrating R&D, training, testing, and customer engagement under one roof, Fornnax is laying the groundwork for the next generation of recycling technologies.
“Our goal is to empower customers with clarity and confidence before they invest. This facility allows them to test their own materials under real-world conditions, compare machines, and see results firsthand,” he says.
“It’s not just about selling equipment; it’s about building trust through transparency and delivering solutions that truly work for their unique needs.
“With this milestone, Fornnax reinforces its commitment to empowering industries worldwide with proven, future-ready recycling solutions that combine innovation, trust, and high-capacity performance.”
For more information, visit: www.fornnax.com
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