Downer

City of Parramatta trials Reconophalt roads

City of Parramatta Council in NSW is trialling two innovative sustainable road solutions aimed at reducing waste materials and combatting heat.

In the first of these trials, Chelmsford Avenue in Epping and Honor Street in Ermington were resurfaced with Reconophalt.

Manufactured by Downer, the product contains recycled soft plastics from plastic bags and packaging, waste glass and waste toner from used printer cartridges.

According to City of Parramatta Lord Mayor Bob Dwyer, single-use plastics and other waste materials are a growing problem for the region.

“Finding new ways to recycle and reuse materials means we can reduce the amount of waste that ultimately enters landfill,” he said.

“By taking tonnes of plastic and glass from local recycling plants and using it to create roads, we are able to turn trash into treasured infrastructure.”

Downer Pavements General Manager Stuart Billing said the equivalent of approximately 500,000 plastic bags, 165,000 glass bottles and 12,500 toner cartridges are diverted from landfill for every one kilometre of a two-lane Reconophalt road.

“Together with the City of Parramatta, we are creating new avenues to recycle and repurpose waste materials into new streams of use, and reducing the community’s reliance upon increasingly scarce virgin materials,” he said.

The project is partially funded through the NSW Planning, Industry and Environment Department’s ‘Waste Less, Recycle More’ initiative.

The second trial, which is being conducted in partnership with Blacktown and Campbelltown councils and Western Sydney University, will examine how lighter coloured roads can help reduce the amount of heat being absorbed and retained by roads on hot days.

“As Western Sydney can be several degrees hotter than suburbs in the east, it is crucial we explore ways we can keep our streets cooler – especially in the summer,” Mayor Dwyer said.

“Parramatta is going through an incredible period of growth and transformation, and council is dedicated to building a sustainable and innovative city that will meet the needs of our community well into the future. These road projects are just two examples of how we are achieving this.”

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Waste projects win at the Premier’s Sustainability Awards

This year’s Premier’s Sustainability Awards showcased projects across a diverse range of categories, from e-waste recycling to food waste and repurposed asphalt material.

Hosted by actor Stephen Curry and presented by Victorian Government Environment Minister Lily D’Ambrosio, the awards recognise individuals, organisations and businesses working to create a more sustainable Victoria.

Ms D’Ambrosio said the nominees illustrated how industry and government could work together to position Victoria as a state of the future.

“These projects and initiatives are brought together by very important frameworks — frameworks that really set the direction and demonstrate what we want to be as Victorians, where we want to go and how we want to get there,” Ms D’Ambrosio said.

“We should all rejoice in making our state sustainable and much of that is brought about by the people in this room — tonight you should celebrate and acknowledge this achievement,” Ms D’Ambrosio said.

In a video message, Premier Daniel Andrews congratulated and thanked all the finalises for their hard work helping achieve sustainability across diverse sectors.

Melbourne company Enable Social Enterprises won the top honour of the night, the Premier’s Recognition Award, for their work employing disadvantaged people in a successful e-waste business.

Enable works to break unemployment cycles by helping jobseekers connect with community and environment via commercial ventures including Enable IT Recycling, an online shop, fulfilment and storage services.

In 2018, Enable’s IT Recycling business created 10 employment pathways, while diverting 133,046 kilograms of e-waste from landfill.

Enable Founder and Managing Director Julie Mackay said the award was an incredible acknowledgment for a small enterprise out of Broadmeadows, and congratulated the Victorian Government on their recent e-waste to landfill ban.

“Hats off to the Victorian Government for banning e-waste from landfill, it has had a significant and immediate impact on our enterprise — to say we’re getting pummelled is an understatement,” Ms Mackay said.

“We’re all here as a growing sector and tonight is an example of that — let’s not underestimate the massive potential and leadership that we can all play in supporting jobs for the future. From everyone at Enable, I promise you that we will lead that fight and hope you will join us.”

Enable also took out the Innovative Products and Services award.

In the Health Category, Melbourne Health was recognised for its Reducing Hunger and Food Waste in Our Community program.

Melbourne Health, through a partnership with OzHarvest, collect surplus patients meals for processing and redistribution.

Since February 2018, over 4000 meals have been redistributed each month, removing nine tonnes of food from landfill and reducing greenhouse gas emissions by 17 tonnes.

In the Large Business category, Downer was awarded for its recycled asphalt product Reconophalt, which incorporates non-traditional repurposed materials such as soft plastics, glass, toner and reclaimed road.

Downer General Manager Strategic Development Michael Jackson said Downer is on a journey to change the way society deals with waste.

“We have invested significantly in our research and development, and over a long period of time, we’ve been able to bring game changing and market leading products to light such as Reconophalt, which even after it has been laid on the road, is perpetually recyclable, providing a truly circular solution,” Mr Jackson said.

“It takes courage to make change, and we’re starting to see this courage across all levels of government, to this end, the Hume City Council needs to be called out and applauded for their first use of Reconophalt on their road network”

Sustainability Victoria interim Chief Executive Carl Muller said the awards showed that environmental management was a growing concern for all Victorians.

“Each year, the Premier’s Sustainability Awards continue to discover the best and most inspiring Victorian individuals, organisations and businesses who are developing and implementing new sustainable practices,” Mr Muller said.

“Congratulations to all of this year’s winners. Your contributions will have positive long-term benefits for all.”

The 2019 Victorian Premier’s Sustainability Awards winner are: 

Built Environment

Gillies Hall by Monash University: Monash University’s new Gillies Hall is a six level, 150-bed residential accommodation complex, the first large scale building in Australia to achieve Passive House certification.

Community

Hepburn Z-NET by Renew: Partnering with Renew, the Hepburn Shire has a bold plan to be the first zero-net energy shire in Australia and to reach zero-net emissions in 10 years.

Education

Sustainability across VCAL Curriculum by River Nile School: The River Nile School offers programs delivering the Victorian Certificate of Applied Learning curriculum to re-engage refugee and asylum seeker school-aged women, embedding the topic of sustainability.

Environmental Justice

Working Beyond the Boundaries by AMES Australia and Parks Victoria: Migrant and refugee settlement agency AMES Australia partners with Parks Victoria to regenerate an historic garden, providing work opportunities, social, physical and mental health benefits to refugee and other local communities.

Environmental Protection

Greening the West One Million Trees Project: Greening the West is a massive collaboration that aims to deliver positive health, social and liveability outcomes in Melbourne’s west by a project to plant one million trees.

Environmental Volunteering

Electrifying Industry by Electrifying Industry Volunteer Working Group: Electrifying Industry is a report by Beyond Zero Emissions’ expert volunteers – a world’s first that shows how to eliminate greenhouse gas emissions from manufacturing.

Government

Victorian Renewable Energy Target Reverse Auction by Department of Environment, Land, Water and Planning: Victoria’s first renewable energy auction is supporting the development of more than 900 megawatts of new clean energy and will ensure that 25 per cent of our electricity generation comes from renewable sources by 2020, 40 per cent by 2025 and 50 per cent by 2030.

Health

Reducing hunger and food waste in our community by Melbourne Health: Melbourne Health’s surplus patient meals are collected and delivered to community food hub, Northpoint Centre, helping people in need and mitigating food waste.

Innovative Products or Services

Enable IT Recycling by Enable Social Enterprises Limited: An innovative social enterprise integrates environmental, social and economic impact, creating employment opportunities and positive customer results through an e-waste recycling business.

Large Business

Reconophalt by Downer: This project has created an asphalt pavement material that incorporates non-traditional repurposed materials to reduce environmental impact without compromising product performance and is perpetually recyclable.

Small and Medium Enterprises

E.S.P. Wool Production by BP, SS, JP & N Finnigan Kia Ora: E.S.P. or Ethical, Sustainable, Profitable wool production is now a feature of this family farm and features practices such as reducing chemical use, changing the genetic selection of sheep and sowing permanent pastures.

Premier’s Regional Recognition Award:  E.S.P. Wool Production by BP, SS, JP & N Finnigan Kia Ora

Premier’s Recognition Award: Enable IT Recycling by Enable Social Enterprises Limited

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Scott Morrison visits Downer CDEnviro recycling facility

Prime Minister Scott Morrison and Industry, Science and Technology Minister Karen Andrews have visited Downer and CDEnviro’s processing facility and asphalt plant.

During the visit, the Federal Government announced it would commit $20 million to grow Australia’s domestic recycling industry.

Downer Reconomy General Manager Jim Appleby said while visiting the facility, Mr Morrison highlighted the government’s support for recycling infrastructure, research and development and positive purchasing.

“It’s amazing to hear the government talking about turbocharging the recycling sector,” Mr Appleby said.

“We are really proud of this facility and how it’s transforming the way Australia sees waste, so it was great to demonstrate this to our Prime Minister and our Industry, Science and Technology Minister.”

Mr Appleby said Mr Morrison highlighted Downer’s sustainable Reconophalt asphalt product as innovative recycling.

“The Reconomy facility in Rosehill Sydney features state-of-the-art street sweeping recycling technology from waste management solutions company CDEnviro,” Mr Appleby said.

“There’s recycling and then there’s revolutionary recycling, and we want to demonstrate that revolutionary recycling is what the world needs.”

The facility annually diverts more than 21,000 tonnes of waste from Sydney road construction projects.

“This material is then used in road construction and applied as asphalt to the road networks from where the material originated,” Mr Appleby said.

“Reconomy and CDEnviro share a purpose in championing sustainability and zero waste.”

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Downer opens soft plastics asphalt plant in Lake Macquarie

Plastic bags, recycled glass and printer toner will be used in the construction of new Hunter roads as part of a $5 million overhaul of Downer’s asphalt plant in Teralba, Lake Macquarie.

Lake Macquarie Mayor Kay Fraser officially opened the site this week, with the ability to process thousands of tonnes each year of sustainable road and pavement materials for the Hunter Region and Central Coast.

The facility is one of the most advanced of its kind in Australia, capable of producing a wide range of products including asphalt containing recycled tyre rubber and Reconophalt, an innovative asphalt product that contains high recycled content from materials such as soft plastics, glass, toner and reclaimed road.

The soft plastics are collected through the RedCycle program, which has collection bins in Coles and Woolworths supermarkets, while waste toner used in the product comes from the national Planet Ark recycling initiative.

Every kilometre of two-lane road made with Reconophalt contains the equivalent of 530,000 plastic bags, 168,000 glass bottles and 12,500 toner cartridges.

Cr Fraser said today’s opening, which coincides with World Environment Day, bolstered Lake Macquarie’s reputation for encouraging and embracing sustainable businesses and practices.

“I congratulate Downer on investing in new methods to close the loop on recycled materials,” Cr Fraser said.

“In the past 12 months in Lake Mac, we’ve seen the introduction of recycled glass sand in Council’s civil works, a trial of recycled materials in concrete footpaths and now this next step in our war on waste.”

Downer’s Executive General Manager Road Services, Dante Cremasco, said the milestone event held on World Environment Day demonstrates the importance of partnerships with councils and road authorities to maximise sustainable outcomes for the future growth of the region.

“The innovation our new Teralba asphalt plant brings will see us not only lower our carbon footprint, but also incorporate new streams of recycled materials into the asphalt we lay, further improving sustainable outcomes for the region’s local communities and their roads,” Mr Cremasco said.

“Downer’s investment in this flexible pavement products manufacturing hub allows us to reduce our reliance on increasingly scarce virgin materials by over 30 per cent and improve our energy consumption by up to 15 per cent, which are really pleasing outcomes for the region.”

Testing of the new Reconophalt material showed it lasted longer and was less prone to deformation than traditional forms of asphalt.

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Downer and Adelaide deliver Australia’s first recycled road

In an Australian-first, the City of Adelaide has partnered with Downer to construct Australia’s first road made completely from recycled material.

The recycled road is made up of reclaimed asphalt pavement from local streets and recycled vegetable oil.

The asphalt mix was processed through Downer’s asphalt plant in Wingfield, before being laid on Chatham Street in the city’s south west.

Downer’s General Manager Pavements, Stuart Billing, said the event demonstrates the importance of partnerships.

“Together with City of Adelaide, we have set a new benchmark in achieving sustainable solutions, The 100 percent recycled road saves up to 65 percent CO2e emissions when mixed at a lower temperature (warm mix asphalt), compared to standard asphalt made with virgin materials,” he said.

“Our Australian-first 100 percent recycled asphalt is about 25 percent stronger than standard asphalt, which means it will be able to better resist deformation.”

Lord Mayor Sandy Verschoor said the demonstration aligns with the councils ambition to becoming a leading green, liveable and creative city.

“The project originates from a Motion on Notice brought to Council last year, which asked the administration to seek to maximise the amount of recycled material used within our roads,” she said.

“At around the same cost as the standard process, the recycled road is cost-effective and, as we’re recycling our own materials, it has a great benefit to the environment.”

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Repurpose It launches Australian-first washing plant

Repurpose It has launched Australia’s first $8.5 million construction and demolition washing plant facility with Downer, who have come on board as a 50 per cent partner.

The 150 acre facility will recover and treat residual waste and process it into materials suitable for the civil construction industry, with a focus on reducing the reliance on excavated materials.

Repurpose It’s new washing plant will focus on reducing CO2 emissions, saving more than 84,000 tonnes of CO2 annually or the equivalent of planting 300,000 trees and 295 million kilometres of car travel.

This is achieved through a process of washing and recycling ordinarily difficult to recover materials through advanced screening, scrubbing and water treatment.

Repurpose It’s Founder and CEO, George Hatzimanolis explained change in the industry is vital following the sharp growth in demand for extractive resources in Victoria’s infrastructure sector and the growing number of materials buried under landfill.

“Our new construction and demolition washing plant will revolutionise the way we manage waste through our investment in cutting edge technology, allowing us to supply in-demand materials back to the industry while preserving the environment”, Mr Hatzimanolis said.

Downer Executive General Manager of Road Services Dante Cremasco said the plant highlighted the importance of partnerships to deliver sustainable practices and solutions in Australia.

“The new recycling facility demonstrates that with strong partnerships we can deliver change.

“It’s incumbent on all of us to work together to drive the circular economy, creating new avenues to recycle and repurpose waste materials into new streams of use. It is all about pulling products that we can use, not pushing waste,” Mr Cremasco said.

Victorian Government Environment Minister Lily D’Ambrosio said the state government invested $500,000 into the project as part of a Resource Recovery Infrastructure grant.

“We’re supporting large-scale infrastructure projects like this one to reduce Victoria’s dependence on landfills, create new jobs and drive investment.

“Our Recycling Industry Strategic Plan is helping Victoria’s recycling sector adjust to changes in world recycling markets so more material is diverted from landfill,” Ms D’Ambrosio said.

Repurpose It will partner with the state government on other projects to integrate waste into road and rail infrastructure works, including the Level Crossing Removal Project, Metro Trains, North East Link and the Western Distributor.

The latest round of the Resource Recovery Infrastructure Fund is now open, with grants between $40,000 and $500,000 available to support efficient sorting, and the recovery and reprocessing of priority materials such as plastic, paper, cardboard and glass.

A further $1.2 million is also available to support the market development of recycled materials.

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First SA road built with plastic bags and glass

The first South Australian road built with soft plastics and glass at Happy Valley in the City of Onkaparinga will utilise plastic from approximately 139,000 plastic bags and packaging and 39,750 glass bottle equivalents.

Downer and City of Onkaparinga have partnered with resource recovery and recycling companies Close the Loop and RED Group for the project, following similar projects in NSW and Victoria.

Along with soft plastics and glass, toner from about 3200 used printer cartridges and more than 50 tonnes of recycled asphalt were also repurposed to create 265 tonnes of asphalt used to construct the road along Caribbean Crescent in Happy Valley.

Downer Executive General Manager Road Services Dante Cremasco said the milestone event demonstrated the importance of partnerships with other thought leaders to create economic, social and environmental value for products that would more than likely end up in landfill, stockpiled, or as a pollutant in natural environments.

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“Together with City of Onkaparinga and our partners, we have proven that with thought leadership and the tenacity to make a positive difference, we have set a new benchmark in the state when it comes to sustainability by creating new avenues to recycle and repurpose waste materials into new streams of use. It’s all about pulling products, not pushing waste,” Mr Cremasco said.

“Further to the direct sustainability benefits, this cost competitive road product called Reconophalt has enhanced properties of improved strength and resistance to deformation making the road last longer, andallowing it to better handle heavy vehicle traffic,” Mr Cremasco added.

City of Onkaparinga Mayor Erin Thompson said this is an exciting South Australian first and demonstrates council’s commitment to working with industry on innovative and cost-effective solutions to a changing operating environment.

“The City of Onkaparinga manages and maintains over 1350 kilometres of sealed roads and works hard to ensure they’re well maintained as cost effectively as possible and in line with leading asset management principles,” Mayor Thompson said.

“We also collect approximately 14,000 tonnes of recyclables every year. Major disruptions in international markets for recyclables over the last 12 months present significant challenges, as well as emerging opportunities.”

“Creating local demand for recyclables products is one such opportunity and this is a fantastic example of what can be achieved by government working with industry.”

Downer partnered closely with Close the Loop to tailor waste products such as soft plastics to suit a road construction application.

“Our close partnership with Downer, along with our collaborative partnership with RED Group has allowed us to design, develop and manufacture sustainable products using problematic waste streams. We are very pleased to see soft plastics used for the first time in a SA road,” said Nerida Mortlock, General Manager of Close the Loop Australia.

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